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I have a well cared for '94 Golf III with 220K (background)

Last Fall I had the expansion valve replaced and the system charged (slight leak there)

Here's the weird: When I start the car and drive and I get cold air although the selector for where the air should come out seems to not have a lot of effect. However, when I drive on a curve or turn to the left or right, a muffled whine comes from the air box under the dash and the air turns warm/hot and damp. When I drive straight and accelerate, it cools down again. Also, the floorboards get wet from condensate (not coolant) although I adjusted the drain flap in the firewall (cut part of the bottom off finally last week) and it drains well.

Any ideas???
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