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Wiring harness fire on 74’ type 181

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1.1K views 3 replies 4 participants last post by  cannonfoddertfc  
#1 ·
Hey guys I have an all original 1974 Volkswagen type 181 that I have been slowly restoring after the car spent 25 years in my great grandmother’s garage. I drive the car very regularly in the summer and fall. After a top end overhaul this winter I was cranking the car to get fuel back to the carb, (10 second intervals spaced about a minute apart to prevent overheating of the original starter and wiring) when the wiring harness from ignition switch to engine bay overheated and caught on fire. I just recently bought a new wiring harness, distributor
(Bosch .009 mechanical advance to replace the vacuum advance because I went to double barrel carb) coil, ignition switch, and installed them. After install, I hooked the battery back up and the new wiring harness hot wire immediately began overheating. I am an aircraft mechanic so ignition systems are nothing new to me but this car really has me stumped? Somebody Help!
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#2 ·
Have you had a chance to thoroughly inspect the connections and ensure everything is snug and in the right place? Since you switched from a vacuum to a mechanical advance distributor, there might be something off there that's impacting the system. If the timing is too advanced, it could generate extra heat, potentially affecting the wiring. Double-check that the distributor is properly seated and secure.

Considering the history of your Type 181, take a look at the original grounding points and see how they're holding up.
Also, make sure the alternator output is within the specified range. An overcharging alternator can cause too much current flow, leading to the overheating issue.